Automatic Cutting and Laying Machine for EVA/TPT
Product Description
High compatibility, currently compatible with materials up to a larger diameter of 800mm available on the market. Cutting and feeding assistance mechanism, making material feeding convenient and simple. The equipment is equipped with an electrostatic eliminator, effectively removing static electricity.
EVA materials have a thermo-fusing function, improving efficiency and ease of operation. For TPT materials, there is a material head detection function, effectively preventing material waste due to material factors. Equipped with a punching mold, the mold is adjustable, and has strong applicability. The whole machine is protected by a cover, with a light grid protection on the feeding side, which is aesthetically pleasing and safe.
Product Parameters
Product parameter |
Data |
Cycle Time |
20 seconds |
Maximum Material Size Compatibility |
Diameter 800mm |
Applicable Component Size Range |
Length1650-2500mm Width990-1400mm |
Cutting Accuracy |
EVA material±2mm; TPT material ±1.5mm |
Laying Accuracy |
±1.5mm |
Voltage |
AC 380V 3-phase 5-wire 380V 50HZ/60HZ |
Rated Power |
8KW |
Air Pressure |
0.6-0.8Mpa |
Air Consumption |
100L/min |
Maximum Weight per Unit |
1400kg |
Equipment Dimensions (Length x Width x Height) |
5940x2250x1700mm |
Noise Level |
<72db |
Detailed Photos
transport layout bearing
1. Wide range of applications:
• It can laminate a variety of materials, such as paper (including printed materials, photos, business cards, menus, etc.), flexible films, and soft rubber boards. It can meet the needs of different industries. For example, it can be used for advertising pictures in the advertising industry, post-production of photos in the wedding photography industry, carton packaging in the packaging industry, and board laminating in the furniture industry.
2. Good laminating effect:
• Strong protective performance: The laminated film can protect the surface of materials, making them have properties such as waterproofing, moisture-proofing, dust-proofing, anti-wrinkling, and anti-ultraviolet radiation, thus prolonging the service life of materials.
• Beautiful appearance: It can make the surface of materials shiny and brightly colored, creating a strong three-dimensional effect and artistic appeal, and enhancing the visual effect and grade of products.
Company Profile
Beijing X-Solar Energy Co., Ltd. was found in 2020, and headquartered in Beijing. It's a science and technology innovative energy enterprises with the main business of future cell R&D, flexible photovoltaic modules, building photovoltaic module production, high-end equipment manufacturing, production line delivery, and AI-CITY wisdom energy management services.
In July 2023, the company's first demonstration factory, Jiangsu X-Solar Green-building Technology Co., Ltd., was established in Jiangyin CNBM Jetion Industrial Park. Meanwhile, Jiangsu YuanTeng FengSheng Intelligent Manufacturing Technology Co., Ltd., a wholly-owned equipment company of the company, delivered the world's first "three-in-one" automatic production line for Jiangyin base. The production line can be compatible with the production of three categories: X-Solar Light shadow series (flexible PV modules), X-Solar Light rhyme series (building PVtile modules), X-Solar Light Curtain series (building PV wall modules), and customized products. X-Solar PV series products have the advantages of integrating architectural aesthetics, complying with design specifications and creating energy value, which have been widely recognized and praised by customers in domestic and overseas.
In 2024, the company has added two regional centers in Shanghai and Guangzhou of China, and set up the Hong Kong X-Solar Future Energy Research Institute, and overseas sales companies in Australia, Italy, Germany, Saudi Arabia and Argentina. The company has launched a global layout to provide sustainable energy products and services to many countries, and has contributed to the "carbon neutrality and carbon peak".
Exhibition Display
FAQ
1. General Knowledge about Laminating Machines
Question 1: What is a laminating machine used for?
Answer: A laminating machine is mainly used to apply a thin plastic film onto the surface of various materials like paper (such as printed documents, photos, brochures), cardboard, and some flexible sheets. It aims to protect the materials, enhance their appearance, make them waterproof, and increase their durability.
Question 2: How many types of laminating machines are there?
Answer: Generally, there are mainly two types: hot laminating machines and cold laminating machines. Hot laminating machines use heat to soften the film and then bond it to the substrate through pressure. Cold laminating machines, on the other hand, rely on adhesive films and apply pressure at room temperature to complete the lamination process.
2. Operation and Usage
Question 3: How do I start up a laminating machine?
Answer: First, make sure the machine is properly connected to a power source. Check if all parts are in good condition and properly installed. Load the film roll correctly into the machine. Then turn on the power switch and wait for the machine to initialize or reach the set temperature (for hot laminating machines).
Question 4: What's the correct way to load the film into a laminating machine?
Answer: Open the film loading compartment of the machine. Insert the core of the film roll onto the designated spindle. Pull out the leading edge of the film and thread it through the guiding rollers and tensioning mechanisms according to the machine's instructions until it reaches the lamination area.
Question 5: How can I adjust the lamination speed?
Answer: There is usually a speed adjustment knob or control panel on the machine. You can turn the knob or enter the corresponding commands on the panel to increase or decrease the speed as needed. For thinner materials or simpler lamination tasks, you can set a higher speed; for thicker or more delicate materials, a slower speed is recommended.
3. Lamination Quality and Troubleshooting
Question 6: There are bubbles in the laminated product. What should I do?
Answer: Bubbles may appear due to insufficient pressure, uneven film spreading, or dust on the material surface. First, check and adjust the pressure rollers to ensure even pressure. Make sure the film is spread smoothly before lamination. Also, clean the surface of the material to be laminated thoroughly to remove any impurities.
Question 7: The laminated film peels off easily. What's the problem?
Answer: It could be caused by poor adhesion of the film, which might be due to improper temperature setting (for hot laminating machines), low-quality film, or insufficient pressure during the lamination process. Check and adjust the temperature if necessary, try using a better-quality film, and increase the pressure slightly to see if the problem can be solved.
Question 8: The edges of the laminated material are not straight. How to fix it?
Answer: This might be because the material or film was not fed evenly. Check if the feeding mechanism is working properly and if the material and film are properly aligned. Adjust the alignment guides and make sure the material is inserted straight into the machine.
4. Maintenance and Care
Question 9: How often should I clean my laminating machine?
Answer: It's advisable to clean the machine regularly, at least once a week if it's used frequently. Wipe the exterior with a soft, dry cloth to remove dust. Clean the rollers and internal parts with a mild cleaner and a soft brush to remove any adhesive residue or debris that may accumulate during operation.