Glass Loading Machine
Product Description
It automatically and accurately places glass from a horizontally positioned pallet onto the assembly line, and automatically retrieves the glass spacer paper; Servo motor with gear rack drive, high positioning accuracy, stable, reliable, and maintenance-free; The glass suction cup is made of imported PUmaterial, which leaves no trace when picking up glass; The glass clamping fixture has a vacuum detection function to effectively prevent the glass from falling during the grasping process; Power and air supply protection functions; The operation interface is simple and user-friendly.
Product Parameters
| Prtoduct parameter |
Data |
| Manipulator Gripping Range |
Height: 150mm - 1000mm |
| Applicable Component Dimensions |
L: 1630mm - 2600mm * W: 950mm - 1450mm |
| Gripping Weight |
50kg |
| Cycle Time |
≤20s per piece (including the paper-clipping action) |
| Yield Rate |
≥99.8% |
| Utilization Rate |
≥98% |
| Rated Power |
8.5kw |
| Power Supply |
AC380V±5%,3P+1N+1PE,50/60Hz |
| Air Supply |
0.6-0.8MPa |
| Air Consumption |
150L/min |
| Environmental Requirements |
Temperature:15ºC-30ºC; Humidity:5%-75%(No Condensation) |
| Noise Level |
≤72dB |
| Weight |
1900kg |
| Dimensions |
L7000mm*W3650mm*H1800mm |
Detailed Photos
sucker film seperate arm transport chain
The advantages of glass loading machines are as follows:
1. Improve production efficiency:
• Automatic and continuous loading
• Fast and precise positioning
2. Reduce labor intensity and labor costs:
• Relieve the burden on workers
• Decrease the demand for manpower
3. Enhance the precision and stability of loading:
• Precise control of the loading amount
• Stable loading process
4. Optimize the utilization of production space:
• Compact design
• Integration with the production line
5. Strengthen production safety:
• Safety protection devices
• Reduce the risk of accidents
6. Facilitate management and maintenance:
• Centralized control
• Easy to maintain
Company Profile
Beijing X-Solar Energy Co., Ltd. was found in 2020, and headquartered in Beijing. It's a science and technology innovative energy enterprises with the main business of future cell R&D, flexible photovoltaic modules, building photovoltaic module production, high-end equipment manufacturing, production line delivery, and AI-CITY wisdom energy management services.
In July 2023, the company's first demonstration factory, Jiangsu X-Solar Green-building Technology Co., Ltd., was established in Jiangyin CNBM Jetion Industrial Park. Meanwhile, Jiangsu YuanTeng FengSheng Intelligent Manufacturing Technology Co., Ltd., a wholly-owned equipment company of the company, delivered the world's first "three-in-one" automatic production line for Jiangyin base. The production line can be compatible with the production of three categories: X-Solar Light shadow series (flexible PV modules), X-Solar Light rhyme series (building PVtile modules), X-Solar Light Curtain series (building PV wall modules), and customized products. X-Solar PV series products have the advantages of integrating architectural aesthetics, complying with design specifications and creating energy value, which have been widely recognized and praised by customers in domestic and overseas.
In 2024, the company has added two regional centers in Shanghai and Guangzhou of China, and set up the Hong Kong X-Solar Future Energy Research Institute, and overseas sales companies in Australia, Italy, Germany, Saudi Arabia and Argentina. The company has launched a global layout to provide sustainable energy products and services to many countries, and has contributed to the "carbon neutrality and carbon peak".
Exhibition Display
FAQ
I. Aspects of Basic Principle and Function
1. Question: What is the working principle of the glass loading machine?
Answer: The glass loading machine usually uses mechanical transmission devices, such as conveyor belts, suction cups, and robotic arms, to orderly grab the glass sheets from the storage location and transport them to the designated position on the processing production line according to the set program, realizing automatic loading operations.
2. Question: What are its main functions?
Answer: It can automatically grab glass, accurately position and place it, adapt to the loading of glass of different sizes. Some also have functions to protect the glass, such as anti-scratch and buffering. Meanwhile, it can be connected and coordinated with subsequent processing equipment to improve production efficiency.
II. Related to the Scope of Application
1. Question: What thicknesses of glass can it be applied to for loading?
Answer: Different models of glass loading machines have different applicable thickness ranges. Commonly, they can be used for loading glass with a thickness ranging from 3mm to 19mm and other conventional thicknesses. Some special ones can expand the thickness range even wider.
2. Question: Are there any restrictions on the size of the glass?
Answer: There are certain restrictions. Generally, small ones can handle small-sized glass sheets for the processing of some handicrafts. Large industrial glass loading machines can handle large glass sheets of several square meters. It specifically depends on the maximum and minimum size parameters designed for the equipment.
III. Operation and Use Issues
1. Question: Is it complicated to operate?
Answer: Nowadays, many glass loading machines are designed to be user-friendly, with simple and easy-to-understand operation panels. Operators only need to undergo simple training and follow the set process steps, such as inputting the glass size and selecting the loading mode, to operate it. It's not that complicated.
2. Question: How to conduct pre-start debugging?
Answer: Before starting up, it's necessary to first check whether the mechanical parts are firmly connected, whether the transmission devices can operate normally, whether there are any damages or leakage in the electrical circuits. Calibrate parameters such as the suction force of the suction cups and the speed of the conveyor belt to ensure that all parts are in normal condition before starting the machine for trial operation.
IV. Maintenance Aspects
1. Question: What routine maintenance work needs to be done?
Answer: It's necessary to regularly clean the dust and debris on the surface and inside of the equipment, check the wear condition of parts like conveyor belts, replace severely worn parts in time, clean the suction cups and check their sealing conditions, and also regularly add lubricating oil to the mechanical transmission parts.
2. Question: How often is it better to conduct a comprehensive overhaul?
Answer: Generally, it is recommended to conduct a comprehensive overhaul every six months to one year to check the overall performance of the equipment and the aging and wear conditions of various parts. However, if the usage frequency is particularly high, the overhaul cycle can be appropriately shortened.
V. Fault Troubleshooting Related
1. Question: The glass is always grabbed unstably and drops. What should I do?
Answer: First, check whether the suction cups are damaged or leaking. If so, replace them in time. Then check whether the suction force setting is appropriate and adjust the suction force according to the weight of the glass and other factors. Also, confirm whether the grabbing mechanism such as the robotic arm moves smoothly and eliminate abnormal situations like jamming.
2. Question: The conveyor belt suddenly stops running. How to deal with it?
Answer: First, check whether the power supply is properly connected. Then check whether the motor is faulty, such as whether the motor has stopped due to overheating protection and whether there are any problems with the circuit connection. Furthermore, check whether the conveyor belt is stuck by foreign objects and solve the discovered problems accordingly.
VI. Safety Aspects
1. Question: What safety precautions should be taken when using the glass loading machine?
Answer: Operators should wear protective gloves, goggles and other protective equipment to prevent accidental scratches and injuries from broken glass. Do not reach into the mechanical operation area when the equipment is running. Regularly check whether the safety protection devices of the equipment, such as guardrails and emergency stop buttons, are normal and effective.
2. Question: How to quickly stop the machine in an emergency?
Answer: Press the emergency stop button on the equipment operation panel to quickly cut off the power supply and stop the equipment from running to avoid further expansion of the accident.
It automatically and accurately places glass from a horizontally positioned pallet onto the assembly line, and automatically retrieves the glass spacer paper; Servo motor with gear rack drive, high positioning accuracy, stable, reliable, and maintenance-free; The glass suction cup is made of imported PUmaterial, which leaves no trace when picking up glass; The glass clamping fixture has a vacuum detection function to effectively prevent the glass from falling during the grasping process; Power and air supply protection functions; The operation interface is simple and user-friendly.
){kind=link}